Industrial IoT Device Simulation
Revolutionizing IoT Testing and Validation with Scalable Virtual Device Simulations - using a Virtual Device Factory
Client: Internal R&D Initiative for Siemens Energy Collaboration
Role: Technical Project Manager (TPM)
IoT
Cloud
Know More
The Virtual Device Factory (VDF) is a scalable, cloud-native IoT simulation platform developed to revolutionize the traditional hardware-heavy, manual testing of smart devices.
A Truly Magical Experience!
Instead of relying on physical prototypes, VDF enables real-time, large-scale simulation of up to 5000+ virtual IoT devices, mimicking real-world behavior to accelerate product validation, predictive maintenance testing, and security assessments.
Key Features
Dynamic Device Creation: Spins up virtual devices (pods) on AWS EKS clusters, replicating various device types (e.g., smart transformers, circuit breakers).
Data Publishing: Simulated devices transmit data using MQTT or Modbus over TCP to AWS IoT Core.
On-Demand Scalability: Scale device simulations from a few hundred to thousands seamlessly.
Flexible Architectures:
Without Aggregation: Direct device-to-cloud communication.
With Aggregation: Using AWS Greengrass or a Virtual Smartbox for optimized, cost-efficient scaling.
Cloud-Native and Future-Proof: Designed for easy integration with DevOps, future extension into AI-driven validation.
Tech Stack
Cloud Infrastructure: AWS EKS, AWS IoT Core, AWS Greengrass, AWS S3, AWS Lambda
Orchestration: Kubernetes, KEDA
Messaging Protocols: MQTT, Modbus over TCP
Data Storage: PostgreSQL, EFS
Security: IAM Roles, Thing Certificates, SigV4 Authentication
DevOps Integration: CI/CD for automated simulation and validation
My Contribution
Led the initiative from concept to architecture design to PoC execution, owning scope, schedules, and stakeholder communication.
Solution Architecture: Defined the Virtual Device Factory architecture including aggregation strategies (AWS Greengrass, Virtual Smartbox) and scaling mechanisms.
Technical Documentation: Created detailed architectural blueprints, operational workflows, and simulation lifecycle documents.
Team Coordination: Managed cross-functional cloud engineers, IoT specialists, and Kubernetes developers across agile sprints.
Execution & Risk Management: Delivered the functional prototype on schedule while mitigating scaling, security, and cloud cost risks.
Impact
Eliminated significant hardware investment and reduced cloud operational costs by optimizing simulation flows.
Faster Time-to-Market: Enabled real-time validation and testing, drastically cutting traditional QA timelines.
Scalability and Reliability: Seamlessly simulated up to 4000 devices, providing robust load testing and failure scenario replication.
Future-Ready Platform: Positioned the architecture for future extensions like AI-driven predictive maintenance and multi-cloud support.
Takeaways
Building the Virtual Device Factory reinforced that true IoT innovation doesn't stop at the edge—it starts in the cloud.
Virtual Simulation is the Future of IoT Validation: Testing at infinite scale unlocks faster innovation and safer deployments.
Modular, Aggregated Architectures Reduce Cost and Complexity: Smart use of aggregation layers (Greengrass, Smartbox) optimizes resource consumption.
Security by Design is Non-Negotiable: IoT simulations must follow enterprise-grade authentication and encryption standards from day one.
DevOps-First Mindset Accelerates Innovation: Integrating simulations into CI/CD pipelines boosts continuous validation capabilities.
More Works
FAQ
01
What kinds of projects have you managed?
02
What industries have you worked in?
03
What technical skills do you bring to the table?
04
What project management methodologies are you most familiar with?
05
Do you have experience managing remote or distributed teams?
06
How do you handle project risks and escalations?
07
What is your leadership style?
08
Are you open to freelance consulting / side projects ?
Industrial IoT Device Simulation
Revolutionizing IoT Testing and Validation with Scalable Virtual Device Simulations - using a Virtual Device Factory
Client: Internal R&D Initiative for Siemens Energy Collaboration
Role: Technical Project Manager (TPM)
IoT
Cloud
Know More
The Virtual Device Factory (VDF) is a scalable, cloud-native IoT simulation platform developed to revolutionize the traditional hardware-heavy, manual testing of smart devices.
A Truly Magical Experience!
Instead of relying on physical prototypes, VDF enables real-time, large-scale simulation of up to 5000+ virtual IoT devices, mimicking real-world behavior to accelerate product validation, predictive maintenance testing, and security assessments.
Key Features
Dynamic Device Creation: Spins up virtual devices (pods) on AWS EKS clusters, replicating various device types (e.g., smart transformers, circuit breakers).
Data Publishing: Simulated devices transmit data using MQTT or Modbus over TCP to AWS IoT Core.
On-Demand Scalability: Scale device simulations from a few hundred to thousands seamlessly.
Flexible Architectures:
Without Aggregation: Direct device-to-cloud communication.
With Aggregation: Using AWS Greengrass or a Virtual Smartbox for optimized, cost-efficient scaling.
Cloud-Native and Future-Proof: Designed for easy integration with DevOps, future extension into AI-driven validation.
Tech Stack
Cloud Infrastructure: AWS EKS, AWS IoT Core, AWS Greengrass, AWS S3, AWS Lambda
Orchestration: Kubernetes, KEDA
Messaging Protocols: MQTT, Modbus over TCP
Data Storage: PostgreSQL, EFS
Security: IAM Roles, Thing Certificates, SigV4 Authentication
DevOps Integration: CI/CD for automated simulation and validation
My Contribution
Led the initiative from concept to architecture design to PoC execution, owning scope, schedules, and stakeholder communication.
Solution Architecture: Defined the Virtual Device Factory architecture including aggregation strategies (AWS Greengrass, Virtual Smartbox) and scaling mechanisms.
Technical Documentation: Created detailed architectural blueprints, operational workflows, and simulation lifecycle documents.
Team Coordination: Managed cross-functional cloud engineers, IoT specialists, and Kubernetes developers across agile sprints.
Execution & Risk Management: Delivered the functional prototype on schedule while mitigating scaling, security, and cloud cost risks.
Impact
Eliminated significant hardware investment and reduced cloud operational costs by optimizing simulation flows.
Faster Time-to-Market: Enabled real-time validation and testing, drastically cutting traditional QA timelines.
Scalability and Reliability: Seamlessly simulated up to 4000 devices, providing robust load testing and failure scenario replication.
Future-Ready Platform: Positioned the architecture for future extensions like AI-driven predictive maintenance and multi-cloud support.
Takeaways
Building the Virtual Device Factory reinforced that true IoT innovation doesn't stop at the edge—it starts in the cloud.
Virtual Simulation is the Future of IoT Validation: Testing at infinite scale unlocks faster innovation and safer deployments.
Modular, Aggregated Architectures Reduce Cost and Complexity: Smart use of aggregation layers (Greengrass, Smartbox) optimizes resource consumption.
Security by Design is Non-Negotiable: IoT simulations must follow enterprise-grade authentication and encryption standards from day one.
DevOps-First Mindset Accelerates Innovation: Integrating simulations into CI/CD pipelines boosts continuous validation capabilities.
More Works
FAQ
01
What kinds of projects have you managed?
02
What industries have you worked in?
03
What technical skills do you bring to the table?
04
What project management methodologies are you most familiar with?
05
Do you have experience managing remote or distributed teams?
06
How do you handle project risks and escalations?
07
What is your leadership style?
08
Are you open to freelance consulting / side projects ?
Industrial IoT Device Simulation
Revolutionizing IoT Testing and Validation with Scalable Virtual Device Simulations - using a Virtual Device Factory
Client: Internal R&D Initiative for Siemens Energy Collaboration
Role: Technical Project Manager (TPM)
IoT
Cloud
Know More
The Virtual Device Factory (VDF) is a scalable, cloud-native IoT simulation platform developed to revolutionize the traditional hardware-heavy, manual testing of smart devices.
A Truly Magical Experience!
Instead of relying on physical prototypes, VDF enables real-time, large-scale simulation of up to 5000+ virtual IoT devices, mimicking real-world behavior to accelerate product validation, predictive maintenance testing, and security assessments.
Key Features
Dynamic Device Creation: Spins up virtual devices (pods) on AWS EKS clusters, replicating various device types (e.g., smart transformers, circuit breakers).
Data Publishing: Simulated devices transmit data using MQTT or Modbus over TCP to AWS IoT Core.
On-Demand Scalability: Scale device simulations from a few hundred to thousands seamlessly.
Flexible Architectures:
Without Aggregation: Direct device-to-cloud communication.
With Aggregation: Using AWS Greengrass or a Virtual Smartbox for optimized, cost-efficient scaling.
Cloud-Native and Future-Proof: Designed for easy integration with DevOps, future extension into AI-driven validation.
Tech Stack
Cloud Infrastructure: AWS EKS, AWS IoT Core, AWS Greengrass, AWS S3, AWS Lambda
Orchestration: Kubernetes, KEDA
Messaging Protocols: MQTT, Modbus over TCP
Data Storage: PostgreSQL, EFS
Security: IAM Roles, Thing Certificates, SigV4 Authentication
DevOps Integration: CI/CD for automated simulation and validation
My Contribution
Led the initiative from concept to architecture design to PoC execution, owning scope, schedules, and stakeholder communication.
Solution Architecture: Defined the Virtual Device Factory architecture including aggregation strategies (AWS Greengrass, Virtual Smartbox) and scaling mechanisms.
Technical Documentation: Created detailed architectural blueprints, operational workflows, and simulation lifecycle documents.
Team Coordination: Managed cross-functional cloud engineers, IoT specialists, and Kubernetes developers across agile sprints.
Execution & Risk Management: Delivered the functional prototype on schedule while mitigating scaling, security, and cloud cost risks.
Impact
Eliminated significant hardware investment and reduced cloud operational costs by optimizing simulation flows.
Faster Time-to-Market: Enabled real-time validation and testing, drastically cutting traditional QA timelines.
Scalability and Reliability: Seamlessly simulated up to 4000 devices, providing robust load testing and failure scenario replication.
Future-Ready Platform: Positioned the architecture for future extensions like AI-driven predictive maintenance and multi-cloud support.
Takeaways
Building the Virtual Device Factory reinforced that true IoT innovation doesn't stop at the edge—it starts in the cloud.
Virtual Simulation is the Future of IoT Validation: Testing at infinite scale unlocks faster innovation and safer deployments.
Modular, Aggregated Architectures Reduce Cost and Complexity: Smart use of aggregation layers (Greengrass, Smartbox) optimizes resource consumption.
Security by Design is Non-Negotiable: IoT simulations must follow enterprise-grade authentication and encryption standards from day one.
DevOps-First Mindset Accelerates Innovation: Integrating simulations into CI/CD pipelines boosts continuous validation capabilities.
More Works
FAQ
What kinds of projects have you managed?
What industries have you worked in?
What technical skills do you bring to the table?
What project management methodologies are you most familiar with?
Do you have experience managing remote or distributed teams?
How do you handle project risks and escalations?
What is your leadership style?
Are you open to freelance consulting / side projects ?